W.W.&F. Discussion Forum

WW&F Railway Museum Discussion => Museum Discussion => Topic started by: Ira Schreiber on October 22, 2014, 03:04:31 PM

Title: The roundhouse floor
Post by: Ira Schreiber on October 22, 2014, 03:04:31 PM
Recently during the work weekend, there was some discussion of a floor for the yet to be built enginehouse.
This is an exerpt from an article describing the restoration of the Hugo, Colorado Union Pacific roundhouse.


"The roundhouse had last been used by an implement dealer, who poured a concrete floor over about half the stalls.  This was broken up and removed.  The original floor had been made of end-grain hardwood blocks and some cobblestones, laid over dirt between the pits.  That will eventually be replicated."

We have many cut off tie ends that can supply the blocks.
Ira
Title: Re: The roundhouse floor
Post by: Wayne Laepple on October 22, 2014, 03:14:44 PM
I've been in a couple of roundhouses with the wood-block floors such as you described. Our tie ends are too large, I believe. From what I recall, the blocks were more like 4 x 4 inches. I was in a railroad building somewhere that featured a poured concrete floor that had been "stamped" to look like an old wood block floor.
Title: Re: The roundhouse floor
Post by: Andre Anderson on October 22, 2014, 06:45:07 PM
Cut the blocks you have to 4x4 or just don't worry about it and use them the way they are.

Andre
Title: Re: The roundhouse floor
Post by: Bill Sample on October 22, 2014, 09:26:53 PM
I seem to remember that the N C Transportation Museum in Spencer had both original-type and concrete-replica wood block floors, with the replica floor being in the northernmost roundhouse stalls.  When I volunteered there a few times in 1991 I remember that area had the remnants of wood, and there was a big pile of wood blocks in a corner of the backshop building.
Title: Re: The roundhouse floor
Post by: Duncan Mackiewicz on October 23, 2014, 07:30:52 AM
Years ago, I worked in an old factory and often was required to interface with the guys in maintenance. At the time I was young and inexperienced but was quite struck by the floor in part of the department: hardwood blocks, end-grain up, well-soaked with old oil and rubbed with sawdust. Talk about long-wearing, this place was well over 100 years old. The mill still stands and I'm quite sure the floor is still the same but I have long since left that facility. A wonderful, long lasting floor and quite durable. The blocks were roughly 4 x 4 in size, hardwood and laid tightly to each other on a compacted dirt/gravel substrate. The floor was quite resilient around the various machines used to maintain the factory machines.
Title: Re: The roundhouse floor
Post by: Ken Fleming on October 23, 2014, 08:30:19 PM
If my memory serves me right, hardwood block floors are known as "Belgium Block Floors". I have been in a number of machine shops with them.
Title: Re: The roundhouse floor
Post by: Ira Schreiber on October 23, 2014, 09:20:51 PM
Belgium blocks were a blue hued stone. Many Philadelphia streets were paved with them.
Title: Re: The roundhouse floor
Post by: Kyle Irving on October 24, 2014, 10:28:14 AM
A wonderful, long lasting floor and quite durable.

From what I've heard, one of the main advantages in using end-grain blocks is that unlike concrete, they accept footsteps in a much more ergonomic way. I've heard from several older blacksmiths, who spend their days in the shop walking back and forth between forge and anvil, that they would pick an end-grain floor over concrete without hesitation.
Title: Re: The roundhouse floor
Post by: Ken Fleming on October 24, 2014, 10:34:18 AM
My bad.
Title: Re: The roundhouse floor
Post by: Stephen Piwowarski on October 24, 2014, 11:10:21 AM
Also, if you drop a bolt, or anything threaded onto an wood floor, it is far less likely to mar than if you drop it onto a concrete floor. The end-grain also absorbs grease an oil by capillary action rather than leaving it on the surface to form a slick.

Steve
Title: Re: The roundhouse floor
Post by: Wayne Laepple on October 24, 2014, 11:31:27 AM
Have any photos surfaced of the interior of the WW&F roundhouse? I recall a few photos of the interior of the shop, but not the roundhouse.
Title: Re: The roundhouse floor
Post by: John Kokas on October 24, 2014, 12:17:16 PM
Even if we can't find a picture of the original area I would strongly recommend the wood end floor not only for its ease on the feet and dropped parts, but it would also be prototypical of the period where most shop/industrial floors were of this type of construction.
Title: Re: The roundhouse floor
Post by: Wayne Laepple on October 24, 2014, 04:37:13 PM
One thing for certain. Placing all those wooden blocks will keep a bunch of volunteers occupied for some time.
Title: Re: The roundhouse floor
Post by: Mairi Dulaney on October 24, 2014, 09:06:45 PM
I also concur with the wood block floor.  Having worked in my fair share of shops, I much prefer wood floors to otherwise if I'm to be standing on them for long periods of time.  Also, at times it can be handy to be able to screw to the floor.
Title: Re: The roundhouse floor
Post by: Roger Cole on October 25, 2014, 12:42:41 PM
Many years ago, I toured the Chrysler Corporation assembly plant in Newark, DE and remember the floor being the wood end type.  Regarding Belgian blocks, they were used by the Pennsylvania Railroad around their track pans to prevent erosion from water splash when locomotives were scooping water on the fly.
Title: Re: The roundhouse floor
Post by: Mike Fox on October 25, 2014, 06:17:35 PM
Sorry to pass along, but all tie ends are gone. They do have this nice invention now to put on concrete floors, called a rubber matt. Eases back pain and strain when standing for long periods compared to standing on a hard surface like wood or cement.
Title: Re: The roundhouse floor
Post by: Terry Harper on October 25, 2014, 06:20:30 PM
Hello Mike,

The best thing I have found are the stall matts sold at Tractor Supply. They don't slip and they are comfy to the aging feet.
I have half a one in front of my mill and another for the lathe.

Best regards,

Terry
Title: Re: The roundhouse floor
Post by: Mike Fox on October 25, 2014, 07:25:20 PM
Terry,

  Yes, the stall matts are perfect. Designed for a horse, so works great for floors, also as a cabinet or tool box lining in your truck.
Title: Re: The roundhouse floor
Post by: Wayne Laepple on October 25, 2014, 08:40:17 PM
I've been in quite a few roundhouses over the years. The big ones owned by Class I railroads had concrete floors and all the fixings. Only the oldest ones had wood block floors. Most shortline structures had dirt or cinder floors, perhaps with a section of plank flooring or a concrete apron  for a workbench or two.
Title: Re: The roundhouse floor
Post by: Stephen Piwowarski on October 25, 2014, 11:27:01 PM
The DL&W at Scranton has a pod block floor. I suspect others did too. I wonder what the original roundhouse had in Wiscasset? I suspect it may have been dirt.

Steve
Title: Re: The roundhouse floor
Post by: Rick Rowlands on November 26, 2014, 10:50:26 PM
Industrial wood block flooring is still available. 
http://www.jennisonwright.com/woodblock.html (http://www.jennisonwright.com/woodblock.html)
Title: Re: The roundhouse floor
Post by: Duncan Mackiewicz on December 05, 2014, 04:05:53 PM
Wood block floors are great to work on. One of the companies I have worked in still had wood block flooring in the maintenance area. It saved more than a few pieces of machined work that was accidently dropped. Very labor intensive to install but easy to maintain.
Duncan